Animal Feed

R .K.MACHINES is one of the leading brand name in the Asian market today for designing and executing machines and plants on turnkey basis.
In the recent times, R.K.MACHINES has been privileged as an alternate best supplier and we have executed dozens of 100 - 600 TPD Feed plants in India & abroad with all facilities integrated under one roof. Efficiency and compactness comes first when we design for feed plant and machines. At R.K.MACHINES we work hard to meet the target requirement of higher capacity and trouble-less operation of our plant for producing the most qualitative product.

  • Plant capacity upto 150-800 TPD
  • Tailor-made complete solutions in pelleting with efficient plants which are easy to operate and low on maintenance and designed for complete feed safety and traceability.
  • Computer based automation and process monitoring system control the feed formulation as per the recipe thereby providing reassurance of high quality to the feed millers and subsequently to the end consumers.
  • RKM is also into design, consultancy and supply of PILOT PLANT for the research institution for producing stud feeds and feeds for piglets capacity in the range of 100 Kg / Hr to 1000Kg / Hour.
  • We guarantee highly reliable process operations through 24x7 remote support facility as well as on-site support when necessary.


RM intake system includes

  • Single / Multi dumping hopper for bulk as well as manual unloading of feed ingredients.
  • Magnetic grill to prevent ferrite particles entering in to the feed system.
  • Aspiration bag filters - pulse jet self-cleaning are used for dust free environment.

Weighing & Auto batching system

  • Corrugated & Round bins for holding individual ingredients. Single bin capacity up to 40m3.
  • It constitutes of individual variable pitch screw feeders / bin dischargers with weigh hopper scales for exact weighing of all constituents as per recipe.
  • As per the recipe, the feed ingredients are weighed in exact quantities, in least possible time.  
  • We also offer premixing of feed ingredients prior to grinding to ensure optimum grinding performance. 

Grinding

  • We offer 1500/3000 rpm grinders in various screen areas with low / medium hammer to screen clearances for efficient grinding.
  • Fully integrated aspiration bag filters with plenum chambers are used for efficient grinding, reduced temp. rise, cleaned screen holes. Air filtration helps us to keep entire feed plant clean & hygienic.

Mixing

  • Ribbon mixer is used for dry gentle mixing for CV < 5. Capacity 0.5 - 40 TPH. Batch 100-6000ltr.
  • Stainless steel mirror polished Molasses mixer continuous mixer for homogenous mixing of molasses (max 12%). Robust & sturdy paddles for lump free & homogenous mixing.
  • Premix, Oil & Liquid are added & mixed with raw material in double rotor paddle mixer for fast & homogenous mixing.

Premix

  • Full stainless steel mirror polished round storage bins, variable batch screw dis chargers & weighing units are used for micro weighing to the accuracy of + 0.1 %.

Oil / Fat dosing

  • Load cell based fully automatic oil dosing system ensures accurate & reliable dosing / spraying of oil / fat within stipulated time frame in the mixer for homogenous fat addition in the recipe.

Pelleting

  • We ensure maximizing the retention time in the Pre-Conditioner.
  • It enhances the carbohydrate digestibility.
  • We offer Pre-Conditioner with adjustable blades and good fill level.
  • Robustly engineered steel housing in welded construction for Vibration less operation.
  • Rotor assembly comprising main drive pulley and die holder. 
  • Stainless steel door and spout for long life.
  • The die speed can be adapted to suit the particular properties of the material to be pelletized.
  • Large die area to motor load.

Cooling

  • Counter flow enables the pellet to be cooled gradually thus minimizing the risk of “cooling shock”.
  • The steady discharge system ensures minimize of fine occurrence.
  • Compact design – less floor space. Full stainless steel design.

Screening

  • As the product travels and encounters the screening surface, the vibrating screen throws the product across the screen and separates the size required.
  • Screening system provides fast, efficient method of size separation with proper sieving time to eliminate powder from feed.

Auto Bagging

  • Feed in 25-100kgs. bags are auto weighed and stitched for dispatches.

 

We re-align and modify the feed plant to not only produce quality feed but also reduce the energy bill.

RM intake system includes

  • Single / Multi dumping hopper for bulk as well as manual unloading of feed ingredients.
  • Magnetic grill to prevent ferrite particles entering in to the feed system.
  • Aspiration bag filters - pulse jet self-cleaning are used for dust free environment.  

Weighing & Auto batching system

  • Corrugated & Round bins for holding individual ingredients. Single bin capacity up to 40m3.
  • It constitutes of individual variable pitch screw feeders / bin dischargers with weigh hopper scales for exact weighing of all constituents as per recipe.
  • As per the recipe, the feed ingredients are weighed in exact quantities, in least possible time.  
  • We also offer premixing of feed ingredients prior to grinding to ensure optimum grinding performance. 

Grinding

  • We offer 1500/3000 rpm grinders in various screen areas with low / medium hammer to screen clearances for efficient grinding.
  • Fully integrated aspiration bag filters with plenum chambers are used for efficient grinding, reduced temp. rise, cleaned screen holes. Air filtration helps us to keep entire feed plant clean & hygienic.

Mixing

  • Ribbon mixer are used for dry gentle mixing for CV < 5. Capacity 0.5 - 40 TPH. Batch 100-6000ltr.
  • Premix, Oil & Liquid are added & mixed with raw material in double rotor paddle mixer for fast & homogenous mixing.

Premix

  • Full stainless steel mirror polished round storage bins, variable batch screw dis chargers & weighing units are used for micro weighing to the accuracy of + 0.1 %.

Oil / Fat dosing

  • Load cell based fully automatic oil dosing system ensures accurate & reliable dosing / spraying of oil / fat within stipulated time frame in the mixer for homogenous fat addition in the recipe.

Pelleting

  • We ensure maximizing the retention time in the Pre-Conditioner.
  • It enhances the carbohydrate digestibility.
  • We offer Pre-Conditioner with adjustable blades and good fill level.
  • Robustly engineered steel housing in welded construction for Vibration less operation.
  • Rotor assembly comprising main drive pulley and die holder. 
  • Stainless steel door and spout for long life.
  • The die speed can be adapted to suit the particular properties of the material to be pelletized.
  • Large die area to motor load.

Cooling

  • Counter flow enables the pellet to be cooled gradually thus minimizing the risk of “cooling shock”.
  • The steady discharge system ensures minimize of fine occurrence.
  • Compact design – less floor space. Full stainless steel design.

Crumbling

  • The rolls are grooved with different specification (TPI) to suit the product sizing.
  • Differential rotational speed of rolls for perfect crumbling.
  • Rotary feeder for even distribution pellet along the length of rolls.
  • Low noise and easy maintenance.

Screening

  • As the product travels and encounters the screening surface, the vibrating screen throws the product across the screen and separates the size required.
  • Screening system provides fast, efficient method of size separation with proper sieving time to eliminate powder from feed.

Auto Bagging

  • Feed in 25-100kgs. bags are auto weighed and stitched for dispatches.

 

We re-align and modify the feed plant to not only produce quality feed but also reduce the energy bill.

RM intake system includes

  • Single / Multi dumping hopper for bulk as well as manual unloading of feed ingredients.
  • Magnetic grill to prevent ferrite particles entering in to the feed system.
  • Aspiration bag filters - pulse jet self-cleaning are used for dust free environment.  

Weighing & Auto batching system

  • Corrugated & Round bins for holding individual ingredients. Single bin capacity up to 40m3.
  • It constitutes of individual variable pitch screw feeders / bin dischargers with weigh hopper scales for exact weighing of all constituents as per recipe.
  • As per the recipe, the feed ingredients are weighed in exact quantities, in least possible time.  
  • We also offer premixing of feed ingredients prior to grinding to ensure optimum grinding performance. 

Grinding

  • We offer 2 stage grinding because it is possible to use cheaper ingredients/starch when fine grinding is done.
  • We offer 1500/3000 rpm grinders in various screen areas with low / medium hammer to screen clearances for efficient grinding.
  • Fully integrated aspiration bag filters with plenum chambers are used for efficient grinding, reduced temp. rise, cleaned screen holes.
  • Air filtration helps us to keep entire feed plant clean & hygienic.

Mixing

  • Paddle mixer is used for fast & vigorous dry mixing with good amount of liquid addition.
  • Premix, Oil & Liquid are added & mixed with raw material in double rotor paddle mixer for fast & homogenous mixing.

Premix

  • Full stainless steel mirror polished round storage bins, variable batch screw dis chargers & weighing units are used for micro weighing to the accuracy of + 0.1 %.

Oil / Fat dosing

  • Load cell based fully automatic oil dosing system ensures accurate & reliable dosing / spraying of oil / fat within stipulated time frame in the mixer for homogenous fat addition in the recipe.

Pelleting / Extruder

  • We ensure maximizing the retention time in the Pre-Conditioner. This process enhances carbohydrate digestibility and ensure good water stability of feed.
  • We offer Pre-Conditioner with adjustable blades and good fill level.
  • We offer fast sinking fish feed from pellet mill & slow sinking / floating fish feed from extruder (Outsourced)
  • The extruder with Belt-Conveyor Dryer (Outsourced) is used to produce slow sinking and floating fish feed.

Cooling

  • Counter flow enables the pellet to be cooled gradually thus minimizing the risk of “cooling shock”.
  • The steady discharge system ensures minimize of fine occurrence.
  • Compact design – less floor space. Full stainless steel design.

Screening

  • As the product travels and encounters the screening surface, the vibrating screen throws the product across the screen and separates the size required.
  • Screening system provides fast, efficient method of size separation with proper sieving time to eliminate powder from feed.

Auto Bagging

  • Feed in 25-100kgs. bags are auto weighed and stitched for dispatches.

 

We re-align and modify the feed plant to not only produce quality feed but also reduce the energy bill.

RM intake system includes

  • Single / Multi dumping hopper for bulk as well as manual unloading of feed ingredients.
  • Magnetic grill to prevent ferrite particles entering in tothe feed system.
  • Aspiration bag filters - pulse jet self cleaning are used for dust free environment.  

Weighing & Auto batching system

  • Corrugated & Round bins for holding individual ingredients. Single bin capacity up to 40m3.
  • It Constitutes of individual variable pitch screw feeders / bin dischargers with weigh hopper scales for exact weighing of all constituents as per recipe.
  • As per the recipe, the feed ingredients are weighed in exact quantities, in least possible time.  
  • We also offer premixing of feed ingredients prior to grinding to ensure optimum grinding performance. 

Grinding

  • We offer 2 stage grinding because it is possible to use cheaper ingredients/starch when fine grinding is done.
  • We offer 1500/3000 rpm grinders in various screen areas with low / medium hammer to screen clearances for efficient grinding.
  • Fully integrated aspiration bag filters with plenum chambers are used for efficient grinding, reduced temp. rise, cleaned screen holes. Air filtration helps us to keep entire feed plant clean & hygienic.

Mixing

  • Paddle mixer is used for fast & vigorous dry mixing with good amount of liquid addition.
  • Premix, Oil & Liquid are added & mixed with raw material in double rotor paddle mixer for fast & homogenous mixing.

Premix

  • Full stainless steel mirror polished round storage bins, variable batch screw dis chargers & weighing units are used for micro weighing to the accuracy of + 0.1 %.

Oil / Fat dosing

  • Load cell based fully automatic oil dosing system ensures accurate & reliable dosing / spraying of oil / fat within stipulated time frame in the mixer for homogenous fat addition in the recipe.

Pelleting

  • We ensure maximizing the retention time in ther Pre-Conditioner and in Post-Conditioner. These processes enhances carbohydrate digestibility and ensure good water stability of feed.
  • We offer Pre-Conditioner with adjustable blades and good fill level.
  • The Post-Conditioner maintains the feed at 85°-90° C temperature for 10-20 min.
  • Robustly engineered steel housing in welded construction for Vibration less operation.
  • Rotor assembly comprising main drive pulley and die holder. 
  • Stainless steel door and spout for long life.
  • The die speed can be adapted to suit the particular properties of the material to be pelletized.
  • Large die area to motor load.

Cooling

  • Counter flow enables the pellet to be cooled gradually thus minimizing the risk of “cooling shock”.
  • The steady discharge system ensures minimize of fine occurrence.
  • Compact design – less floor space.
  • Full stainless steel design.

Crumbling

  • The rolls are grooved with different specification (TPI) to suit the product sizing.
  • Differential rotational speed of rolls for perfect crumbling.
  • Rotary feeder for even distribution pellet along the length of rolls.
  • Low noise and easy maintenance.

Screening

  • As the product travels and encounters the screening surface, the vibrating screen throws the product across the screen and separates the size required.
  • Screening system provides fast, efficient method of size separation with proper sieving time to eliminate powder from feed.

Auto Bagging

  • Feed in 25-100kgs. bags are auto weighed and stitched for dispatches.

 

We re-align and modify the feed plant to not only produce quality feed but also reduce the energy bill.